SCOREKEEPER
ScoreKeeper is a machine agnostic solution that provides accurate, real-time information and minimizes data entry by the machine operator. Real-time data (such as machine speed or kicks per minute) is recorded automatically in real time. The result is that you can see the actual state of the machine whether it is in setup or running or down, how long it has been in setup, the speed at which it is running, etc. You do not have to wait for the operator to input the job state or the number of pieces. Also provided is a detailed chronology of events for the machine such as when the operator logged in and started the machine, the orders ran, the states for each order as they are running, the setup time, speeds, and downtime. The server provides the information in the form of dashboards at the supervisor's or manager's desktop or tablet.
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Count Anything by Piece or Linearly
STAY PRODUCTIVE
• Works with any machinery or MIS system.
• Automated and accurate data and measurements in real-time.
• Improve operational efficiency and crew
motivation.
• Have the right information to determine the true cost and profitability of an order.
• Motivate crews with up-to-the second run
rates vs. goals.
• View trends and detect production issues to quickly make adjustments.
• Manage waste by understanding counts on
number of sheets/pieces used during setup
and pieces actually ran.
• Proactively guide your operations with reports that can be automatically emailed or viewed on your browser.
• Automatically obtain accurate information in real-time on machine speeds, setup time, and downtime so that you can determine the true cost of an order which results in the
determination of order profitability.
SPECIFICATIONS
The system utilizes standard, off-the-shelf components supplied by Amtech. In order to minimize installation costs, wireless components are also available.
Standard Items Provided by Amtech
• One enclosure with PLC (per machine center) with termination points for hard-wired inputs.
• One TV display appliance (per machine center)
• One PC database collection server (per plant)
Items normally sourced by the Client
• One desktop or tablet PC (per machine center)
• One large format TV monitor (per machine
center)
Optional Interfaces
In the event there is a desire to use setup and run speeds from the plant floor or business system, a link is provided to obtain this information and is incorporated into the dashboards, displays, and reports.
MANAGE WITH DATA
• Machine Speeds
• Kicks per Minute
• Lineal
• Setup/Run/Down Times by Order
• Order State
• Up-Time Detail
• Average Run Rate
• Average Speed by Order
• Shrink Waste
• Shift Summary by Machine
• Pieces Sheets Actually Ran
• Pieces/Sheets Completed
• Efficiency (OEE)
If Connected to MIS System:
• Pieces/Sheets Delivered
• Sheets Fed
• Order/Lineup Information